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- Why demand forecasts are inaccurate
- How Nestle built its demand forecasting process
Managers of retail and distribution companies are often dissatisfied with sales volumes, as well as excess or shortage of product items. The starting point for changing the situation is demand forecasting. The more accurate the forecast, the less stock of unsaleable goods will be in the warehouse, while those in demand will always be in stock. In addition, the company will be able to timely introduce new products into the assortment and remove obsolete ones, set competitive retail prices and optimize the supply chain.
How the demand forecast is formed
All data on actual sales, conducted and planned marketing campaigns, changes in retail prices and other events must be analyzed. The simplest tool for this is Excel program. Thus, the company will receive statistical forecasts of demand. Next, they are selectively corrected by the analyst and submitted for approval to the relevant departments: sales, purchasing, marketing, etc. The final forecast is approved by the company’s management.
Formation of demand forecast
1. | Data | Information about sales, balances, deliveries, other movements, as well as marketing promotions and other external events. |
2. | Tool | A program that can be used to generate a statistical forecast of demand (in our case Excel) |
3. | Statistical forecast | Forecast generated using a demand forecasting tool |
4. | Adjusted forecast | Manual adjustment of the statistical forecast by an analyst or planner |
5. | Consensus forecast | Manual adjustment and coordination of the final forecast between departments (sales, marketing, etc.) |
6. | Approved forecast | Approval of the final forecast by the responsible manager and transfer to departments for implementation. |
Segment | Accuracy of statistical demand forecast, % | Forecast accuracy after adjustment by experts, % |
“Horses” - products with high sales and low variability | 92,1 | 92,7 |
“Hares” - products with low sales and high variability | 56,3 | 55,5 |
"Mad Bulls" - products with high sales and high variability, such as Nescafe brand coffee | 55,2 | 82,4 |
“Mules” - products with low sales and low variation | 90,9 | 91,2 |
Each company has its own examples, Nestle discloses information only for the “mad bulls” segment – the Nescafe drink. This table gives directors a reason to think and try to create a similar one for their assortment. After all, Nescafe in Pyaterochka may be in a completely different category than Nescafe in Azbuka Vkusa.
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A special feature of measuring demand is the fact that it can be carried out indirectly through indicators of the sale of goods or the population’s expenditures on the purchase of certain consumer goods.
Methods for measuring potential demand
Potential demand - this is the maximum possible amount of demand that potential consumers of a particular product can present. The measurement quantities are:
Number of potential consumers;
Potentially possible number of sales in physical units;
The size of potential sales in value terms.
Potential demand is a theoretically calculated value, which in reality, as a rule, is not achieved. However, its measurement is necessary to compare potential opportunities with actual demand.
There are two approaches to measuring potential demand :
The “search” method consists of intermediate estimates of the calculation of final consumers, based on the total number of people.
The “construction” method consists of first identifying all possible groups of potential consumers and then summing them up.
Methods for measuring real demand
Real demand represents the amount of actual sales of goods for a certain period, expressed in physical or value terms. Since the amount of sales does not fully correspond to the amount of demand, but serves only as an indirect measurement of it, various estimation methods are used.
Calculation based on production volumes, exports, imports and inventories.
Measurements of receipts, sales and inventories of goods in the assortment for a sample of stores over a certain period of time (calculation of the so-called Nielsen index).
Estimates of consumer spending based on budget statistics.
Demand forecasting methods:
Demand forecasting is carried out using various methods. In practice, as a rule, an integrated approach is implemented, taking into account the strengths and weaknesses of the methods used.
There are different methods of demand forecasting general and special appointments.
General methods Demand forecasting is based on extrapolation, expert assessments, standards and economic and mathematical modeling.
1) Extrapolation methods. The simplest methods, based on statistical analysis of time series, make it possible to predict the growth rate of sales of goods in the near future, based on trends that have developed in the past period of time.
2) Methods of expert assessments. The methods are based on obtaining objective assessments as a result of the subjective opinions of experts and specialists. Knowledge of certain procedures is assumed (Delphic method, brainstorming, devils' advocate, etc.).
3) Regulatory methods. They are often used when forecasting demand for industrial goods. The size of purchases is determined by the requirements of technological, construction and similar norms and regulations.
4) Methods of economic and mathematical modeling. The most complex methods that require special training. Based on taking into account the correlation of demand and the factors determining its development.
Special methods forecasting takes into account the characteristics of demand for various goods. They proceed from separate forecasting of the main components of demand and their subsequent summation.
Price Elasticity of Demand shows by what percentage the quantity demanded will change if the price changes by 1%. The price elasticity of demand is influenced by the following factors:
The presence of competing goods or substitute goods (the more there are, the greater the opportunity to find a replacement for the more expensive product, that is, the higher the elasticity);
A change in the price level that is invisible to the buyer;
Conservatism of buyers in tastes;
Time factor (the more time the consumer has to choose a product and think about it, the higher the elasticity);
The share of the product in consumer expenses (the greater the share of the price of the product in consumer expenses, the higher the elasticity).
Products with elastic demand by price:
Luxury items (jewelry, delicacies)
Products whose cost is significant for the family budget (furniture, household appliances)
Easily replaceable goods (meat, fruits)
Products with inelastic demand by price:
Essential items (medicines, shoes, electricity)
Products whose cost is insignificant for the family budget (pencils, toothbrushes)
Hard-to-replace goods (bread, light bulbs, gasoline)
Income Elasticity of Demand shows by what percentage the quantity demanded will change if income changes by 1%. It depends on the following factors:
The importance of the product for the family budget.
Whether the product is a luxury item or a necessity item.
Conservatism in tastes.
Cross elasticity of demand is the ratio of the percentage change in demand for one good to the percentage change in the price of some other good. A positive value means that these goods are interchangeable (substitutes), a negative value shows that they are complementary (complements).
There are fundamental principles, which must be taken into account when forecasting demand at any level of the hierarchy of planning decisions. Failure to comply with these principles leads to the fact that the demand forecast becomes either of low quality or irrelevant from the standpoint of decisions made by the enterprise.
Demand forecasting horizon. The time difference between the moment when demand is forecast and the planning period for which demand is forecast is called a time lag. The choice of the required time lag depends on how much time the enterprise needs to develop and take all necessary measures in order to respond to information about the demand forecast. If it takes a year to increase production capacity in accordance with the forecast of future demand growth, a demand forecast with a horizon of less than a year is insufficient and will not solve the necessary problem of managing production capacity. Or, for example, if the duration of the production cycle for “production to order” is one month, it is illogical to have a shorter forecast horizon, because the enterprise will not be able to respond to such a forecast in time by preparing the necessary reserves of raw materials.
When choosing a demand forecasting horizon, it is necessary to take into account that for more distant planning periods the forecast will be less accurate than for closer ones. Accordingly, the choice of demand forecasting horizon must be justified by those decisions that are made on the basis of the generated forecast - too short a forecasting horizon does not allow adequately solving the problem, and a longer one creates problems with the quality of the forecast.
Selecting a demand forecasting object . The more detailed the forecast, the less accurate it is. Accordingly, for each level of the hierarchy of plans, it is necessary to select the level of detail of the forecast object that will allow solving the task, but does not lead to unnecessary detail. Detail is considered unnecessary, which, while increasing the labor intensity and cost of the demand forecast, does not add value to the forecast from a decision-making point of view.
In general, we can say that the parameters of demand forecasts are determined by the purpose of using the forecast. The higher the level of decision-making and the larger the scale of the decisions made, the larger and for the longer term the demand forecast is built.
Quality of demand forecast. Any forecast has an inherent risk of error. It is difficult to imagine a forecast that does not contain error. Two types of demand forecast error can be distinguished: error in estimating the volume of demand and error in estimating the structure of demand. These types of errors must be considered depending on what level of decision-making in the enterprise we are talking about.
Risk of error in estimating demand volume when forecasting demand can be at any planning level. When forecasting long-term demand, risk manifests itself at the level of product categories and product groups. Risk affects the availability of the required volume of key resources and execution financial plans enterprises. When quickly forecasting demand, the risk manifests itself at the level of product line items and affects the actual level of customer service.
Risk of error in estimating demand structure when forecasting demand, it appears only with long-term forecasting of demand at the level of product categories and product groups. One demand structure is assumed within a product group by item, but in fact the structure turns out to be different.
These risks can be taken into account in two ways: by improving the quality of forecasts and/or by reserving resources specifically intended to cover these risks. In practice, as a rule, they use both methods simultaneously - they work to improve the quality of demand forecasts, and (since one hundred percent forecast quality is unattainable in practice) they form reserve quantities of resources (reserve inventories, reserve time, reserve production capacity).
To assess the quality of a forecast, there are two main measured characteristics: forecast error and forecast accuracy.
Forecast error— the difference between the actual value of demand and its forecast value. It can be expressed both in absolute terms and in relative terms - as a percentage of the actual value of demand.
Forecast accuracy is a percentage value equal to the difference between 100% and the demand forecast error expressed as a percentage.
The main thing for assessing the accuracy and quality of the demand forecast is the measured error and accuracy of the forecast for each individual planning period.
However, more often the interest is not in a single planning period, but in the extent to which a particular demand forecasting method is good. To do this, it is customary to calculate summary characteristics of demand forecast accuracy. The two main ways to evaluate the accuracy of a demand forecasting method are MAPE (Mean Absolute Percentage Erro) and Mean Percentage Error (MPE).
Demand forecast errors can be classified into two categories: random variation and bias.
Random deviations mean that the total forecast errors tend to zero, and planning periods for which demand was overestimated alternate with planning periods for which demand was underestimated, that is, there is no bias in the demand forecast error, negative and positive values Demand forecast errors generally cancel each other out.
Bias means that there is a serious problem - much more serious than random errors - systematic overestimation or underestimation of demand forecast. The forecast bias can be explained by both objective and subjective circumstances. Objective ones include the choice of a demand forecasting model, which may not be entirely relevant, for example, it may not take into account significant factors influencing demand. Objective circumstances can be assessed and adjusted by improving the forecasting model, collecting and preparing data to forecast demand, and training employees in forecasting.
Subjective circumstances are associated with a deliberate underestimation or overestimation of the forecast value. This means that the forecaster is interested, for one reason or another, in shifting the forecast, since he receives certain benefits from the shift in the forecast. For example, if the demand forecast is formed by the sales department of an enterprise, and at the same time it receives a bonus for exceeding the sales plan, it is difficult to expect an optimistic demand forecast from it. Conversely, if the marketing department generates a demand forecast, and the marketing budget is calculated as a percentage of planned revenue, you should not expect a pessimistic demand forecast. Neutralization of the influence of subjective factors is achieved to some extent proper organization demand forecasting process.
In conclusion, it should be said that, in addition to the concept “ forecast accuracy “, we can highlight the concept of “forecast quality”. The quality of the forecast is understood as the ability of the demand forecasting process to generate forecasts that consistently differ from the actual demand values by no more than a given error value. That is, forecast quality means the ability to keep the forecast error within specified limits. This is very important from a management point of view, since the enterprise can prepare for the given limits of the forecast error in advance, and such a scale of error does not jeopardize the level of customer service.
It has been noted that the quality of demand forecast is determined to a greater extent by the good organization of the demand forecasting process than by individual, no matter how complex, mathematical models. However, let's look further at what types of demand forecasting methods exist and in what circumstances it is advisable to use them.
At first glance, the question sounds absurd, but if you take a closer look, you can reveal the following: “if a product has a significant number of facts of zero sales (demand for the product is rare), then all point forecasting methods (including complex ones) will give bad result"
A way out of the situation may be the use of special mathematical modeling methods that allow one to calculate the cumulative probability of demand occurrence. That is, estimate without trying to guess the number of goods sold, but to see with what probability a particular volume of goods can be sold. This will allow us to understand how much product needs to be stored in order to provide a particular level of service.
When simplified, the mechanism is as follows. Special software conducts a series of experiments (100,000 times) about the possible demand for a product during the delivery period (in Western practice - lead time LT). It analyzes how many times demand of different volumes occurred. After this, the cumulative probability of demand distribution is constructed (no more than what volume of goods will be sold with different probabilities)
After this, the service level is taken into account and the optimal inventory is calculated as the demand value corresponding to the cumulative probability equal to the service level.
This can be seen more clearly in the following graph or table: (from Forecast NOW!):
Rice. 1 Level of service and optimal inventory using the example of the Forecast NOW program!
Probability Amount,% |
Volume, units |
In the figure, the cumulative probability is plotted in light blue. The optimal stock is at the intersection of the set service level and the cumulative probability.
Thus, the use of such methods will help to immediately calculate the optimal inventory for rare goods.
An important issue remains the criterion for classifying goods as rare:
To do this, the average distance in days between adjacent sales facts is calculated. If this number is more than 1.25 days, then we have rare demand; if it is less, it is smooth.
Product sales history:
Average distance between adjacent sales facts = ((3-1)+(4-3)+(7-4)+(8-7))/4 = 1.75 >1.25 -> rare demand
But for goods with smooth demand, demand forecasting is indispensable:
Why do you need to forecast demand?
The work of any trading enterprise is inevitably associated with the problem of optimizing inventory. An excess of goods leads to additional financial costs, and a shortage leads to the loss of regular customers and a decrease in sales volumes. In both cases, there is a shortfall in possible profit, which in conditions of intense competition can cause bankruptcy of the enterprise.
One of the most important components of maintaining an optimal assortment of goods is operational and long-term forecasting of demand. Of course, when planning purchases, you can not predict anything, using the established or emerging level of demand as a source of initial information. However, such an outdated approach in a dynamically changing market and a “spoiled” buyer can hardly be called effective (with the exception of small settlements where there is only one store).
Demand forecasting allows not only to develop an optimal procurement plan, but also to effectively manage enterprise resources. So, for example, knowing that next month there will be increased demand for something other than ice cream, it will be possible to hire salespeople in advance, purchase refrigeration equipment and provide additional financing. If all such events begin to be held during the peak season, then all efforts may be in vain and even unprofitable.
How to forecast demand
To forecast demand, a huge number of theories and special tools have been developed.
Special software
For example, when planning purchases for a supermarket, you cannot do without specialized software. The main problem here is the huge assortment of goods, which is simply physically impossible to “keep in your head.” In addition, special software allows you to automate the process of preparing applications, which, with large volumes of purchases, allows you to save a lot of time.
Microsoft Excel
With a small range of products, excellent results in demand forecasting can be obtained using a standard application Microsoft Excel. Special statistical functions, such as TREND and GROWTH, allow you to instantly process large amounts of information without entering complex formulas. The rich design capabilities of Microsoft Excel will help you present the data obtained not only in tabular form, but also in a more visual form - in the form of graphs and diagrams.
Manually
The demand forecast for individual items of goods can also be compiled manually. So, for example, if a product is new, then even the most sophisticated statistical formulas and previously accumulated information will not help predict its popularity. In such cases, you have to rely not on calculations, but on intuition and additional factors (customer opinions, advertising support, etc.).
Formulas and methods for forecasting demand
The methods used in forecasting demand are very diverse - from naive ones (it is assumed that demand next month will be the same as last month) to the use of complex economic and mathematical theories and their software implementations (neural networks) in calculations.
Simple Average Method
The simplest of these methods is the use of calculations using the “simple average” formula. Demand forecast for next period with this method it is calculated as the arithmetic average of demand indicators for all previous periods. The disadvantage of this method is its high “conservativeness” - outdated information about previous sales will prevent the latest trends demand.
Moving average method
The “moving average” method reacts more quickly to changes in demand. In this case, the calculation is made not on the basis of data for the entire observation period, but for the last several periods.
The key issue is the determination of the “sliding window” - over how many recent periods it is necessary to carry out averaging. The longer this period, the more the moving average forecast coincides with the simple average.
The period can be determined empirically based on the forecast error (RMSE) - calculate this error for different periods and choose the optimal one.
Obviously, the optimal period is 4 days.
An interesting variation of the method is the calculation of the moving average by certain days(that is, for all Mondays, the moving average for the last n Mondays is considered, etc.) This method may be suitable for goods that have a pronounced weekly seasonality (for example, bread).
Weighted average method
A combination of the above methods is the “weighted moving average method”. This model calculates a weighted average based on multiple periods, but gives less weight to more distant periods. Thus, longer observations can be taken for calculations, but the influence of irrelevant data on the calculations can be limited.
Exponential smoothing method
Unfortunately, the above “average” calculation methods allow one to obtain only very approximate results. A more accurate forecast can be achieved by using the “exponential smoothing” and “exponential smoothing with trend” models. In the first method, the latest sales forecast is adjusted based on the forecast error made in last period. The second calculation method (also called the “double exponential smoothing” method) takes into account data with trends - thanks to this, this method can be used even for medium-term forecasting.
Holt-Winters method
To take into account seasonality and the general demand trend, the Holt-Winters model (three-parameter exponential smoothing) is used. To obtain a demand forecast in this method, it is necessary to correctly select three parameters. To do this, you can use either special algorithms or limit yourself to simple brute force.
Autoregression method
If you want to get even more advanced forecasts, you can use "autoregressive" models. This technique allows for a very detailed analysis of the available data, identifying any trends and eliminating random influences. However, unlike previous methods, selecting many parameters will require a lot of effort and time from the user.
Neural networks, genetic algorithms
It should be noted that the more complex forecasting methods are used, the more difficult it is to practical application and the higher the likelihood of errors occurring. Analysis of huge volumes of information, selection of optimal parameters, prompt accounting of market fluctuations - all this is sometimes at the limit of human capabilities. The most promising solution to this problem is the use of “neural network” algorithms. In this technique, a special program, after preliminary training, is able to independently find best solution- at the same time, the user does not need to delve into all the intricacies of the theories used. In addition, “neural networks” are able to take into account hidden trends and create a reliable forecast in such an unstable situation, where previously forecasting was considered completely impossible.
According to research conducted by specialists of the Forecast NOW project, forecasting with neural networks gives better results than all the above methods:
The X axis shows the number of products in the analysis, the Y axis shows what percentage neural networks are better than another algorithm in relative terms.
Rice. 2 Neural networks + Genetic algorithms (GA) and exponential smoothing
Rice. 3 Neural networks + Genetic algorithms (GA) and autoregression
Rice. 4 Neural networks + Genetic algorithms (GA) and Holt Winters method
It can be seen from the figures that forecasting by neural networks gives a significantly better result.
Conclusions
To forecast demand you need:
- Determine the nature of demand for a product (if it is smooth, forecasting is needed, if it is rare, forecasting is not needed, you can calculate the optimal inventory using mathematical modeling methods)
- Determine methods for forecasting demand (if the product range is small, then you can manually or using Excel, if it is large, it is better to use special software
- Determine demand forecasting methods (standard methods work well for some products (see moving average), in general best results achieved by neural networks
- It is important to remember that demand forecasting is only the first link in the supply chain, and even the most accurate demand forecast, if inventory and replenishment are not properly managed, will not ensure the efficiency of the entire supply chain.